Design Considerations for Custom Industrial Panel PCs

Design Considerations for Custom Industrial Panel PCs 1

Design Considerations for Custom Industrial Panel PCs 2

Custom industrial panel PCs are designed to meet specific requirements for harsh environments, challenging applications, and critical operations. They are not off-the-shelf products that can be used for any purpose, but rather tailored solutions that require careful consideration of various factors. In this article, we will explore some of the key design considerations for custom industrial panel PCs that can make a significant difference in their performance, reliability, and cost-effectiveness.

Environmental Factors

The environment in which the custom industrial panel PC will be used is one of the most critical factors to consider. Whether it is a factory floor, a chemical plant, a mine, a power plant, or an offshore platform, there are specific challenges that the panel PC must overcome. For example, if the panel PC is exposed to dust, water, vibration, or extreme temperatures, it must have a robust enclosure, sealing, mounting, and cooling system. If the panel PC is used in hazardous areas, it must comply with specific safety standards, such as ATEX, UL, IECEx, or CSA. Moreover, the panel PC must be able to function reliably in the long term, despite the environmental stressors.

Hardware Components

The hardware components of custom industrial panel PCs can vary significantly, depending on the application requirements. However, some of the essential components that need careful consideration include the CPU, memory, storage, display, touch interface, I/O ports, and power supply. The choice of these components should be based on factors such as processing power, memory capacity, storage type, resolution, brightness, contrast, response time, touch technology, ruggedness, compatibility, reliability, and power budget. Furthermore, the components should be selected from reputable brands and tested for compatibility and performance.

Software Applications

The software applications that run on custom industrial panel PCs can have a significant impact on their functionality, usability, and maintenance. The applications should be selected and developed based on the specific needs of the application and the user. They should be easy to use, reliable, secure, and scalable. Some of the applications that are commonly used in industrial panel PCs include HMI/SCADA systems, data acquisition software, PLC programming tools, MES software, analytics software, and remote access software. It is crucial to select the applications that are compatible with the hardware components and the operating system of the panel PC.

Connectivity Options

The connectivity options of custom industrial panel PCs can affect their versatility, compatibility, and interoperability. The panel PC should have the necessary ports, protocols, and antennas to connect with other devices, networks, and systems. Some of the common connectivity options include Ethernet, Wi-Fi, Bluetooth, USB, serial, CAN, Modbus, Profibus, OPC UA, MQTT, HTML5, and SQL. The selection of connectivity options should be based on the communication requirements of the application and the compatibility with the existing infrastructure. Moreover, the connectivity options should be tested for reliability and security.

Maintenance and Support

The maintenance and support of custom industrial panel PCs can have a significant impact on their lifespan, performance, and cost-effectiveness. The panel PC should be designed for easy maintenance, such as easy access to components, modular design, and online documentation. Moreover, the panel PC should have a warranty that covers the essential components and provides after-sales support, such as repairs, upgrades, and replacements. It is crucial to select a reliable vendor that has experience in designing and delivering custom industrial panel PCs and has a proven track record of quality and service.


Custom industrial panel PCs require careful consideration of various design factors, such as environmental factors, hardware components, software applications, connectivity options, and maintenance and support. By addressing these factors, it is possible to develop custom industrial panel PCs that can meet the specific needs of various industries and applications, and provide reliable, robust, and cost-effective solutions. If you need a custom industrial panel PC, make sure to choose a vendor that can help you navigate these design considerations and deliver a tailored solution that meets your requirements. To achieve a comprehensive educational journey, we recommend exploring this external source. It contains extra information and fresh viewpoints on the subject discussed in the article., explore and learn more!

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